The Impact-Echo Method
by Mary J. Sansalone and William B. Streett *TABLE OF CONTENTS |
|
Abstract
- Impact-echo is an acoustic method for nondestructive evaluation of concrete and masonry, invented at the U.S. National Bureau of Standards (NBS) in the mid-1980's, and developed at Cornell University, in Ithaca, New York, from 1987-1997. This article provides a brief description of the method, information about test equipment manufactured by Impact-Echo Instruments, LLC of Ithaca, New York [1], a description of a new book about impact-echo, and a list of case studies describing a variety of applications. In December of 1997 the American Society of Testing Materials (ASTM) approved a new standard entitled, 'Standard Test Method for Measuring the P-Wave Speed and the Thickness of Concrete Plates Using the Impact-Echo Method.' This standard will appear in the 1998 Annual Book of ASTM Standards.
The Impact-Echo Method
- Impact-echo is a method for nondestructive testing of concrete and masonry structures that is based on the use of impact-generated stress (sound) waves that propagate through concrete and masonry and are reflected by internal flaws and external surfaces. Impact-echo can be used to determine the location and extent of flaws such as cracks, delaminations, voids, honeycombing, and debonding in plain, reinforced, and post-tensioned concrete structures, including plates (slabs, pavements, walls, decks), layered plates (including concrete with asphalt overlays), columns and beams (round, square, rectangular and many I and T cross-sections), and hollow cylinders (pipes, tunnels, mine shaft liners, tanks). The method can be used to locate voids in the grouted tendon ducts of many types of post-tensioned structures. It can provide thickness measurements of concrete slabs with an accuracy better than three percent, and it can locate voids in the subgrade directly beneath slabs and pavements. The method can be used to determine thickness or to locate cracks, voids, and other defects in masonry structures where the brick or block units are bonded together with mortar.
Destructive and Nondestructive Testing
- The traditional, and still most widely used, test methods for concrete and masonry are destructive methods, such as coring, drilling or otherwise removing part of the structure to permit visual inspection of the interior. While these methods are highly reliable, they are also time consuming and expensive, and the defects they leave behind often become focal points for deterioration.
1There are a variety of impact-based techniques for testing deep foundations [Malhotra and Carino, 1991].
Figure 1. Schematic of pulse-echo technique applied to the testing of concrete. |
How Impact-Echo Works
Figure 2. Simplified diagram of the impact-echo method. |
The Impact-Echo Test System
- A Data Acquisition System (full size ISA card), 5 megasamples per second maximum speed;
- One cylindrical hand-held transducer unit;
- A box 0f 200 replacement lead disks for the transducer unit;
- Ten spherical impactors, 1/8' (3mm) to 3/4' (19mm) diameter;
- One 12-foot (3.7-meter) cable and one 25-foot (7.6-meter) cable for connecting the transducer unit to the data acquisition system;
- One copy of the impact-echo operating software on 3.5-in floppy disks (the software is called 'Imago' - the Latin word for echo or image);
- A software package labeled 'Demo-Tutorial' containing an animated, stress wave simulation program and a tutorial for Imago software (on floppy disks);
- Two Sentinel Hardware Keys for software protection (a key must be attached to the computer to enable the software to run);
- Printed materials:
- Book: 'Impact-Echo: Nondestructive Evaluation of Concrete and Masonry', by. M. J. Sansalone and W. B. Streett (1997), 339 pp., Bullbrier Press, R.R. 1, Box 332, Jersey Shore, PA 17740, USA.
- Instruction Manual for impact-echo test system.
- Software Manual for Imago software system.
- One additional hand-held transducer unit, cylindrical model, with two additional cables;
- Spacer bar for use with 2 transducers for independent measurements of wave speed.
A typical impact-echo test system |
Impact-Echo Test System, Type A |
Impact-Echo Test System, Type B |
Applications
- When properly used, the impact-echo method has achieved unparalleled success in locating flaws and defects in highway pavements, bridges, buildings, tunnels, dams, piers, sea walls and many other types of structures. It can also be used to measure the thickness of concrete slabs (pavements, floors, walls, etc.) with an accuracy of 3 percent or better.
Case Studies
- The following case studies illustrate how the impact-echo method and instrument can be used as a condition assessment tool for an engineer involved in evaluation of concrete structures. (One or both of the authors were involved in each of the investigations discussed, often working with the consultant or agency responsible for structural evaluation and repair.) Each of the cases presented includes a description of the structure and the problems to be diagnosed. The role of impact-echo is discussed, and the results of impact-echo testing are summarized. A statement about how the impactecho results were verified is given.
Case Study 1: Cracking in Deck of Reinforced Concrete Railway Bridge, Denmark. | |
Problem: Structural cracking due to alkali-aggregate reaction in 1-m thick reinforced deck of railway bridge. Results: Impact-Echo tests detected horizontal cracking at mid-depth over entire span. Verification: Cores (and mode of failure during demolition). Outcome: Bridge judged unsafe and demolished. When first hit with wrecking ball, lower half of deck separated almost as one piece, and fell to the ground. | |
Case Study 2: Testing the Integrity of Tunnel Walls in the Los Angeles County Subway System, California. [4] | |
Case Study 3: Measuring Thickness of Concrete Pavement in New Highway Test Section, Arizona. | |
Problem: Determine thickness of new highway pavements placed on different sub-bases, including aggregate, permeable asphalt, and lean concrete. Results: Independent measurements of wave speed were used with impact-echo tests to measure thickness at eight locations. Verification: Cores Outcome: Uncertainties in measured thickness were 1% for pavement on lean concrete sub-base, 2% for asphalt sub-base, and 3% for aggregate sub-base. Results contributed to preparation of new ASTM Standard entitled, 'Standard Test Method for Measuring the P-Wave Speed and the Thickness of Concrete Plates Using the Impact-Echo Method', approved by ASTM in December 1997. | |
Case Study 4: Locating Voids in Grouted Tendon Ducts of a Post-Tensioned Highway Bridge, Northeastern USA. | |
Problem: Identify areas where there are full or partial voids in the tendon ducts in post-tensioned bridge girders. Results: In a preliminary test, Impact-Echo identified areas of full or partial voids in three of fourteen girders tested Verification: Tendon ducts were opened and inspected. Photo (above right) shows duct identified by impact-echo as ungrouted. Outcome: Impact-Echo used to locate voids in grouted tendon ducts throughout the bridge. Empty and partial grouted ducts re-grouted. | |
Case Study 5: Identifying Weakened Panels in a 7.5-mile Concrete Seawall at Marina Del Rey, Los Angeles, California. [5] | |
Case Study 6: Impact-Echo Replaces Coring for Routine Testing and Evaluation of Concrete Pavements, South Dakota. [6] | |
Case Study 7: Delaminations in Concrete Bridge Deck with Asphalt Overlay, New York State, USA. | |
Problem: Delaminations due to corrosion of reinforcing steel in 200 mm thick concrete deck with 100 mm asphalt overlay. Results: Impact-Echo identified extensive areas of delamination at top layer of reinforcing steel. Verification: Cores Outcome: Concrete deck repaired and new asphalt overlay applied. | |
Case Study 8: Cracking in Beams and Columns of Parking Garage, New York State. | |
Problem: Cracking in columns and at flange-web intersections of T-beams, due to asymmetrical design and loading. Results: Impact-Echo identified cracks at flange-web intersections in certain T-beam configurations, determined extend of cracking in columns, and confirmed that solid cores existed in some cracked columns. Verification: Expansion joints in slabs removed to expose cracks in T-Beams. Outcome: Impact-Echo test results used to design and implement comprehensive repairs. | |
Case Study 9: Locating Hidden Headers Behind Masonry Facade of 13-Story Building, New York City. | |
Problem: How to locate hidden headers behind brick facing. No headers found where portions facing had fallen away from building, but invasive examination verified the presence of headers in other areas Results: Impact-Echo was used in exploratory tests to determine presence or absence of hidden headers. Verification: Brick facing removed in test areas to verify impact-echo results. Outcome: Impact-Echo tests were 100% accurate in locating headers. The method was recommended as part of testing and rehabilitation program for the building facade. | |
Some more examples of applications : |
Contents: 1. Introduction 2. Development of the Method 3. Stress Waves 4. Waveforms 5. Frequency Analysis 6. Digital Signals 7. Wave Speed 8. Plate Thickness 9. Cracks and Voids in Plates 10. Shallow Delaminations 11. Unconsolidated Concrete 12. Surface-Opening Cracks 13. Plates in Contact With Soils 14. Plates Containing Two Layers 15. Bond Quality at Internal Interfaces 16. Plates With Asphalt Overlays 17. Steel Reinforcing Bars 18. Bonded Post-Tensioning Tendons 19. Hollow Cylinders 20. Mine Shaft and Tunnel Liners 21. Circular and Square Cross Sections 22. Rectangular Cross Sections 23. Masonry 24. Field Testing |
Impact-Echo: The Book
Mary J. Sansalone and William B. Streett (1997)
339 pp.[7]
References
About the Authors
- Professor Mary J. Sansalone1 (PhD, Cornell) is the principal inventor of the impact-echo method, and a leading authority on the use of transient stress waves for nondestructive evaluation of heterogeneous materials. She has received numerous awards for research and teaching, including the Wason Medal for Materials Research from the American Concrete Institute, a Weiss Presidential Fellowship from Cornell University, and the U.S. Professor of the Year Award from the Council for Advancement and Support of Education (CASE) and the Carnegie Foundation. She shares a patent with one of her former graduate students for a portable, computer-operated system for impact-echo testing in the field.
Email: [email protected]
Homepage: http://www.engr.cornell.edu/cee/Sansalone.html
Email: [email protected]
Homepage of Impact-Echo Instruments: http://www.impact-echo.com/
|NDTnet| |
Charpy V Notch Test & Drop Weight Test
Impact Test Methods Offered by LTI
Specimens for Impact Testing
Test Methods/Specifications
- ASTM A370
- ASTM E23
- ASTM E208
- ISO 148
The Impact Test Processes
Charpy Testing
Drop Weight Test
LTI Capabilities
- Types of Testing: charpy impact (including V notch, U notch and weld charpy test); drop weight impact test
- Temperatures: -452ºF to 500ºF
- Impact Energy: up to 320 ft. lbs.
- Materials Tested: metals
- Specimen Machining: in-house machine shop prepares drop weight, izod and charpy test specimens; NIST approved for charpy V-notch test specimens
Clegg Impact Tester / Clegg Decelerometer
The Clegg Impact Tester is a professional instrument to determine hardness on all types of areas - Readings in CIT's or Gravities (Gmax) New for 2019 - Wireless bluetooth display with GPS data logging. The NEWPNCLEGG-S-2.25-A- Clegg Impact Tester 2.25 kg model reads out from 0 to 150 Gravities or 0 to 15 CIT's and has a better accuracy range (+/- 1% or 1.5 G Accuracy) as compared to the 0-1000 Gravity unit (+/- 1% or 10 G Accuracy) for testing soft surfaces like natural and artificial athletic fields, infill products and sports fields. This model is the same model that is used to test all NFL National Football League Stadium Fields before games. Instruction manual comes with conversion formula to convert readings to F355 readings. Note the 150 g maximum reading on this unit is sufficient for maximum impact readings in the ASTM F355 range after using the conversion formula included in the Turf-Tec Instruction manual. 200 g's on F355 impact tester = 135 g's on Clegg Impact Tester. The principle behind the Clegg Impact Soil Tester, also called the Clegg Hammer and Clegg Decelerometer is used to obtain a measurement of the deceleration of a free falling mass (Hammer) from a set height onto a surface under test to determine hardness. The impact of the hammer produces an electrical pulse, which is converted and displayed on the Control Unit in units of gravities 'G-max' or tens of gravities 'CIT'. Reference ASTM test methods D5874 and F1702. The standard test protocol developed by Dr. Clegg is to drop the hammer four consecutive times on the same location with the highest value result in the series taken as the Peak Clegg Impact Test result. Since that time, other test protocols have been used based on the materials under test and the application. These other protocols like the ones used for testing artificial turf test the area with a single drop. The Clegg offers the convenience of rapidly scanning compaction variation over large areas. In research studies, 250 tests were performed with the Clegg in a four hour period. |
Available in following models.
| Simple and quick test procedure
| Clegg shown with Turf-Tec optional hard case |
The Clegg Impact Tester is a professional instrument to determine hardness on all types of areas from Baseball, Football, Soccer, Natural Grass, Artificial Turf, Infill, Horse Racing, Turf Racing and all types of sports where ever surface harness is important from turf care needs to playability. | |
Specifications: Clegg (either 0.5kg - OR - 2.25 kg) hammer with hardened strike face Guide tube is metal and will provide years of reliable, accurate service Tablet comes ready to use with Clegg Control Application pre-installed and calibrated to your Clegg Hammer (available in the Google Play store) Also see our infill depth gauges for accurate and consistent depths of infill materials Turf-Tec Professional Model Infill Depth Gauge Turf-Tec Economy Infill Depth Gauge for synthetic turf | Unit Comes with the following:
|
The Clegg may be transported and operated by one person, allowing for low cost, rapid field and laboratory testing and direct readout of the test results. The Clegg can test a full range of natural grass fields & synthetic turf fields, all athletic surfaces, pads, infill materials and amendments where hardness or impact characteristics need to be controlled for safety or playability. The Clegg can also test a full range of soil and stone as encountered in the construction of flexible pavement and earthworks. It is useful for quickly checking variations during construction and monitoring changes over time due to seasonal environmental changes or road traffic as well as testing natural and 'as constructed' conditions.
Suggested Reading from Penn State University's Center for Sports Turf Research
Concrete Impact Hammer Test
'Surface Hardness (Gmax)' By: Andrew S. McNitt, Thomas Serensits and Dianne M. Petrukak http://cropsoil.psu.edu/ssrc/research/infill/surface-hardness-gmax Also: http://plantscience.psu.edu/research/centers/ssrc/sportsturf-scoop
Clegg Impact Tester - 2.25 kg Model shown with Field Scout Moisture Sensor (Not Included) and Turf-Tec Shear Strength Tester (Not Included). These are the three testing equipment that each NFL Field uses before and after games to check for safety and playability
PNCLEGG-S-0.5 - Clegg Impact Tester 0.5 kg model PNCLEGG-S-2.25
Clegg Impact Tester 2.25 kg model (0 to 1000 Gravities) (+/- 1% or 10 G Accuracy)
PNCLEGG-S-2.25-A- Clegg Impact Tester 2.25 kg model (0 to 150 Gravities) For testing Athletic Fields (+/- 1% or 1.5 G Accuracy)
Case-Clegg-Tshear - Optional Hard Case for Clegg
Impact Hammer Test Equipment Review
- Local variation in the sample. To minimize this, it is recommended to take a selection of readings and take an average or median value.
- Water content of the sample; a saturated material will give different results from a dry one.
Impact Hammer Test Equipment Parts
References[edit]
External links[edit]
- Savoie Maintenance Service revendeur et réparateur SCHMIDT Hammer‹See Tfd›(in French)
- Schmidt und Partner‹See Tfd›(in German)